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Salt water corrosion problem?

andy01748

Member
BRS Member
Wednesday night I had what I call a unscheduled water change opportunity, although my wife insist I call it a flood from the hose coming off my return pump in my sump. After cutting power and scrambling to use every available towel and the wet-dry vac to clean up the flood upstairs where the tank is located against an outside wall, I checked out the basement underneath the tank. Water had leaked down from above and the basement carpet and pad were wet. The water had also run along the sill on top of the foundation, and the ends of the basement ceiling insulation (the joists run perpendicular to the wall where the tank is located) touching the sill were wet for about 6 of the joists. I pulled the ends of the insulation to let it hang and dry, wet vac'd the floor, and folded the rug and pad up to expose the wet areas to air and set up the dehumidifier to dry things out.

Thursday night I noticed dripping from a seam in the insulation around a hot-air duct about 8 feet into the basement from the wall where the tank is located above, so I put a bucket underneath to collect the drips. My tank stand actually sits on top and mostly blocks a duct on my forced hot air system, so I assumed some of the water had entered the six inch round metal supply duct and had leaked out wetting the fiberglass insulation (which was trapped by the standard grey, plastic waterproof outerlayer) wrapped around the ductwork. Last night it was still dripping, so I cut and removed all the wet duct insulation (a total of about 12 feet back from where it goes to the floor duct upstairs). However, the bare metal duct was still dripping at a seam. I drilled a hole on the bottom side of the metal duct, and had quite a steady stream of water, and wound up collecting about another quart of water that had been inside the air duct!

My question is if the residue from the saltwater in the duct enough to cause a long-term corrosion problem? Or is there not enough salt to cause more than a surface corrosion issue inside the duct? I have the heating system fan on to dry it out now, but I know salt can absorb water on standing, so I can't guarantee it will stay bone dry during the summer months when the heating system isn't running. It would not be an easy job to remove the duct work and clean the insides out to remove any salt residue, so I would prefer not to do that unless absolutely necessary. Would appreciate any expert advice.
 
Worse case, pull the section of duct down, clean and wipe it out.

Also, on another note, is the duct shut off? There might be a valve to shut that whole duct off giving you more flow for the rest of the house. Since your not using that section anyway, if you pull down the duct, throw a valve in it.
 
the salt will eventually eat through that duct, the only question is how long will it take, I would not worry about it right now, statistically speaking chances are the house will have a different owner by the time it rusts completely. If you want to fix it proper that section of duct will have to be replaced or at least rinsed really really well. If you could disconnect that section you could even rinse it with some RO via a pressure sprayer I guess, as long as all the water you put in can be drained out.

Salt water floods SUCK big time man, I noticed that even small drops of water from a reef tank will in time stain flooring and everything else they get on, it's the residual salt that slowly interacts with other substances; had no issues like that with a fresh water tank.

My next tank will probably be designed around an acrylic drain pan like the ones used for the water heaters or something like that. Hopefully that will not come too soon - just upgraded to a 150 cube.
 
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